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Titanium Matrix Composites Take-off

Design and Development

Images/Aerospace/SPaerospace/F16_MLG.jpg

A drawing of the original F16 (lightweight) main landing gear, with in yellow the lower drag brace.  This is the part to be replaced by a monofilament Silicon Carbide reinforced Titanium one.

Materials Testing

Images/Aerospace/SPaerospace/SEM2.jpg

SEM (Scanning Elecron Microscopy) picture of TMC coupon fracture surface

 

Images/Aerospace/SPaerospace/fiber_detail.jpg

Fracture and failure mode analysis of coupons. The SCS-6 fibers are clearly visible, as well as the fractured titanium matrix

 

Non-linear Finite Element stress analysis

Images/Aerospace/SPaerospace/TMC-LDB-LC4H-outside.jpg

Using ABAQUS software, a stress analysis of the titanium parts of the drag brace, including the effects of internal stresses.

 

Images/Aerospace/SPaerospace/TMC-LDB-LC4H-inside.jpg

A stress analysis of the SiC fiber reinforced parts, also including the effects of internal stresses.

 

Images/Aerospace/SPaerospace/x103971_2.jpg

The CAD model of the TMC Lower Drag Brace in the Drag Brace assembly.

 

Images/Aerospace/SPaerospace/TMC_and_steel.jpg

The TMC lower drag brace in front of the reference part, the high strength steel part.
The achieved weight reduction is approximately 40% (from 7.7 kg to 4.5 kg).